APL Support is always here to help with your product in any way we can.
- On this page you will find links to manuals and tutorials for assembling our machines, fuel prep, start up, trouble shooting, and other topics of concern. Most topics are covered in both written documentation as well as related videos.
- Power Pallet and GEK TOTTI owners can log in to our support portal for technical support with device operation.
- If you would like us to visit your site for setup or training, write us at support@allpowerlabs.com to organize the details.
The PP20 Power Pallet
Technician’s Handbook and Operation Manual
These link to PDF files. Latest edition: January 14, 2015
- Section 1: Introduction to the Power Pallet
- Section 2: Biomass Feedstock Requirements
- Section 3: GEK TOTTI Gasifier System
- Section 4: Automation Assembly
- Section 5: Software
- Section 6: Engine
- Section 7: Generator
- Section 8: Maintenance
- Operation Manual Power Pallet model PP20 1.09
Process Control Unit (PCU)
Version 2.00-3.02
- About the PCU
- Manual for the PCU (on board the Power Pallet)Process Control Unit (PCU)_rev3.pdf
- Programing the PCU
- PCU Schematic
Feedstock Requirements
[table id=4 /]
Historic GEK Information:
GEK Gasifier
Version 3.0-4.x
Assembly and Fabrication Instructions
GEK Level IV Kits (fabrication complete, ready for final assembly)
Version 4.x
GEK Level I, CAD Files
Version 4.0
Note: many users have found that obtaining the long list of required fittings, tubes, insulation, and other unusual parts in small quantities is not cost effective compared to ordering a kit. Also, the plans have many parts that need to be rolled into cones or tapered shapes. Most metal shops will not roll sheet metal into cones or tapers because the procedure requires calibrating the roller to the cone, is very error prone, and is rarely done correctly on the first try. The drawings are legacy material that we leave available for enthusiasts, but most people, the kits listed above are more appropriate. We do not sell individual components of the kits. We also do not offer tech support for the legacy CAD drawings.
Components, Assemblies, Accessories, Add-Ons, Projects, and References
- Preparation and guidelines for feed stock for the GEK Gasifier systems
- Run an Engine with the GEK Gasifier
- Gasboard Gas Analyzer
- Build an Ejector Venturi & Swirl Burner
- Inventory of other online DIY Gasifier Designs
- The 100kw GEK Powertainer
- Gasifiers from Scrap Tanks
- Chippers, Chunkers, Loppers, Splitters, Shredders
Scaling up the GEK