OUR SYNGAS

GEN3 – The “Impossible” Syngas

For decades, the gasification industry has faced a common challenge—tar contamination. High tar levels foul internal combustion engines, making small-scale Combined Heat and Power (CHP) systems difficult to operate reliably in real-world applications.

After nearly 20 years of development, the GEN3 architecture changes that reality. Unlike previous generations of gasifiers, GEN3 produces exceptionally clean Green Gases, creating new opportunities for distributed CHP systems and advanced gas up-migration technologies.

The New Standard of Gas Purity

At the heart of the breakthrough is the patented Swirl Hearth Cracker Reactor, incorporating an innovative internal Swirl Chamber that separates gases and solids at critical conversion stages, dramatically reducing tar formation.

Key Advantages

  • Produces exceptionally clean syngas across a much wider operating range.
  • Sets a new benchmark for gas quality and operational consistency.
  • Achieves performance not possible with traditional fixed-bed and nozzle-type reactors such as the Imbert design.

Tailored for Small-Scale Gas Up-Migration

The CharPallet featuring the GEN3 reactor is more than a gasifier—it is a flexible process platform that provides operators with complete control over gas composition and performance.

Hydrogen Production

  • Produces approximately 25% hydrogen (H₂) under standard operating conditions.
  • Delivers significantly higher hydrogen content than most conventional Imbert-style reactors.
  • Integrated steam injection enables hydrogen concentrations exceeding 50%.

High-Purity Syngas

  • Combined steam and oxygen operation produces nitrogen-diluent-free syngas.
  • Generates gas compositions not achievable using air-blown systems alone.
  • Creates an ideal feed gas for advanced downstream processing.

Supporting Advanced Green Gas Production

The resulting high-hydrogen syngas provides an ideal platform for upgrading into higher-value renewable fuels and chemical feedstocks.

  • Renewable Hydrogen (H₂)
  • Renewable Natural Gas (RNG)
  • Gas-to-Liquids (GTL) feedstock
  • Distributed green gas production

Integrated Process Control

Optional modular systems—including the Steam Generation Module for hydrogen enrichment and integrated Gas & Emissions Analysis—provide complete monitoring and process control throughout every stage of operation.

Together, these technologies enable the GEN3 platform to transform conventional syngas into high-value Green Gases with the precision, data, and operational flexibility required for modern distributed energy applications.